Redefining Panel Processing Technology

Model: OptiEdge 8.3

OptiEdge 8.3 - High Speed Auto Edge Bander
OptiEdge 8.3 - High Speed Auto Edge Bander

Edge Bander for manufacturing only 45° Edge Banding Panels



OptiEdge 8.3 - High Speed Auto Edge Bander
OptiEdge 8.3 - High Speed Auto Edge Bander

Salient Features :-

  • 45° Panel Edge from straight panel in single pass
  • High performance machine with High feeding speed up to 12 m/min gives more production.
  • 45° Edge Banding function by finger touch from Smart Touch PLC control panel. No need to adjust any units / parts.
  • An optimal unit for panel edge pre-milling with two heavy duty high frequency motors supplied with set of diamond cutters, as standard supply with machine.
  • Motorized up-down movement of pressure beam for easy thickness setting.
  • High frequency motors sliding on heavy prismatic guide ways for perfect finishing with trouble free performance.
  • Independent twin glue tanks apply the glue to the degree edge and straight edge of panel . Both glue spreading roller provides precise & consistent glue application. Perfect adhesion to the applied edge due to heavy duty pressure rollers.
  • Automatic lubrication system circulates lubrication to the required parts of the machine, ensures efficient operation and increase life of parts.
  • Robust feed chain & conveyor system with heavy duty gearbox for effective pressure on panels.
  • All electronic & pneumatic parts are from well-known international brands.
  • Ensuring longer machine life, safe operation, reduced unscheduled downtime and more economical operation costs.
  • Low maintenance m/c, easy available cost effective spares, best service support.

OptiEdge 8.3 - High Speed Auto Edge Bander

 

OptiEdge 8.3 - High Speed Auto Edge Bander

 

90° Pre - Milling

An optimal unit for panel edge pre-milling with two heavy duty high frequency motors supplied with set of diamond cutters, as standard supply with machine.

OptiEdge 8.3 - High Speed Auto Edge Bander

 

 

 

OptiEdge 8.3 - High Speed Auto Edge Bander

 

 

 

45° Milling

An optimal unit to make panel edge 45°, with 5 hp heavy duty high frequency motor in single pass.

OptiEdge 8.3 - High Speed Auto Edge Bander

 

 

OptiEdge 8.3 - High Speed Auto Edge Bander

 

 

45° Edge Tape Grooving

An optimal unit for edge tape grooving to make proper banding with panel with diamond groove cutter, as standard supply with machine.

OptiEdge 8.3 - High Speed Auto Edge Bander

 

 

OptiEdge 8.3 - High Speed Auto Edge Bander

 

 

The Feed Track

Robust feed chain & conveyor system with heavy duty gearbox gives straight movement effective pressure on small / big panels.

OptiEdge 8.3 - High Speed Auto Edge Bander

OptiEdge 8.3 - High Speed Auto Edge Bander

45 Degree & Straight Edge (below degree edge) Gluing, Banding & Edge Cutting :

Independent twin glue tanks apply the glue to the degree edge and straight edge(below degree edge) of degree panel. Both glue spreading roller provides precise & consistent glue application.

Perfect adhesion to the applied edge with heavy duty pressure rollers.

There are groups of pressure rollers for proper adhesion on inclined edge and also on the straight edge of degree panel.

Heavy duty knife with pneumatic pressure cuts the edge banding materials smoothly up to 25 mm height & 2 mm thickness.


OptiEdge 8.3 - High Speed Auto Edge Bander

 

 

 

OptiEdge 8.3 - High Speed Auto Edge Bander

 

45° Trimming

Compact and powerful high frequency two motors guarantees perfect finish on edge. High level finishing thanks to the sturdy & heavy duty structure which is free of any vibration. Trimmer cutter trims the perfect finishing on straight edge of panel.

45° Top Flat Scrapping

Gives the best finishing touch to the PVC/ABS edges, leaving no trimming marks on the panel. Unit complete with rotating copiers.

OptiEdge 8.3 - High Speed Auto Edge Bander

 

 

 

 

OptiEdge 8.3 - High Speed Auto Edge Bander

 

 

 

 

End Cutting

Compact and powerful high frequency two motors guarantees perfect finish on edge, sliding on two prismatic heavy guideways with recirculation ball bearings.

OptiEdge 8.3 - High Speed Auto Edge Bander

 

 

 

 

 

OptiEdge 8.3 - High Speed Auto Edge Bander

 

 

 

 

 

Cleaning Agent

In order to prevent glue to adhere on panel, cleaning liquid is sprayed to lower & upper edge surface of the panel.

OptiEdge 8.3 - High Speed Auto Edge Bander

 

 

 

 

OptiEdge 8.3 - High Speed Auto Edge Bander

 

 

 

 

Buffing

Perfect straight & degree edge banding finishing by dual unit. Independently adjustable buffing wheels, for cleaning & polishing of the panel. It can be adjustable at a particular angle to maximize its effect for perfect finishing of workpiece & increase the life of buffing wheels.

OptiEdge 8.3 - High Speed Auto Edge Bander

 

OptiEdge 8.3 - High Speed Auto Edge Bander

 

Control Panel

Easy accessible user friendly Smart Touch PLC control panel positioned at machine in-feed, for easy & quick operations.

OptiEdge 8.3 - High Speed Auto Edge Bander

 

 

 

OptiEdge 8.3 - High Speed Auto Edge Bander

 

 

 

Pressure Beam Up-down

Motorized up-down movement of pressure beam for easy panel thickness setting for quick operation from control panel.

OptiEdge 8.3 - High Speed Auto Edge Bander

 

 

 

OptiEdge 8.3 - High Speed Auto Edge Bander

 

 

 

Auto Lubrication

Automatic lubrication system circulates lubrication to the required parts of the machine, ensures efficient operation and increase life of parts.

OptiEdge 8.3 - High Speed Auto Edge Bander

All electrical & electronics components are well known international reputed brands for trouble free performance.


Model
Unit
OptiEdge 8.3
 
Only 45°
Work piece thickness range
     - Inclined 45° edge
mm
12 - 25
Minimum workpiece width
mm
120
Minimum workpiece length
mm
250
Edge banding thickness for PVC & ABS in coil form
     - Inclined 45° edge
mm
0.4 - 2.0
Work piece feeding speed
m / min
12
Pre-milling motor power
no / hp
2 x 3
45° milling motor power
no/hp
1 x 5
Trimming motor power
no/hp
2 x 1
End cutting motor power
no/hp
2 x 0.5
Buffing motor power
no/hp
2 x 0.5
Air pressure required
kg/cm2
6 to 8
Working temperature range
°C
180 - 200
Glue pot capacity
kg
2.0
Total power
hp
30.5
Machine dimension (L x B x H)
mm
7100 x 1530 x 1600
Approx. net weight
kg
2400

Machining Examples

OptiEdge 8.3 - High Speed Auto Edge Bander